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Important Facts Relevant To The Manufacturing Of PCB Boards

By Carissa Glenn


A printed circuit board is an essential part of electrically and mechanically driven devices. It is used in connecting and supporting electronic components with an electrically charged tract from the copper sheet laminated on non conductive substrate. PCB is heavily populated with different electrical elements collectively known as printed circuit assembly. The manufacturing of PCB boards entails a systematic approach where only the ones who have the ropes are allowed to work.

The printed circuit board's design is not simply done in accordance with its fabricator's creativity and resourcefulness. Quality control, design and assembly requirements are devised by the Association Connecting Electronics Industries, a special trade organization that aims at establishing standardized assembly for every electronic equipment. And that explains why the PCBs should be initially designed before these go to the market.

Initially introduced around the 20th century, modern boards were fabricated by Albert Hanson, a German inventor, which was later on developed by a famous American inventor, Thomas Edison. By 1904, Edison tried to experiment with chemical methods on plating conductors through linen paper. And around 1913, a certain company invented a print-and-etch technique using this technology.

Later on, Austrian engineer Paul Eister created printed circuits for radio sets. The technology spread around the U. S. Most significantly in 1943. This was used as an important component of proximity fuses, explosive devices used in the second World War. Proximity fuses blew up automatically as they draw closer to a specified target.

Before the prototypes were released, a point-to-point assembly was employed. This is a system used for electronic circuit construction that is non-automated. Some time around 1936 to 1947, another renown electronics company developed the technology and spraying it on plastic board.

Prior to all the PCB board enhancements, the electronic components used to have wire leads that passed through holes and soldered onto the PCB trace. Such method of construction is known as a through-hole assembly, an electronic approach that involves a mounting scheme and the use of leads on each component inserted into the holes of the board. This is typically done manually.

In the 1980s, the surface-mount device was introduced by which electronic circuits had to be mounted on the board's surface directly. This technology prompted production of smaller devices and eventually replaced through-hole construction. Both technologies, however, could be used in the same board.

Today, manufacturers largely use resin Pre-preg, copper foil, laminates and copper clad laminates. Laminates are produced through the thermosetting plastic resins that are employed in creating uniform integral pieces. Typical length runs at four feet to eight feet. Thickness, resin percentage and cloth weaves have to be in standard measurements so as to achieve the desired dielectric characteristics. Cloth or fabric used determines the actual ratio of resins in the laminate that is about to be produced.

The whole manufacturing of PCB boards passes through different subtractive processes as well. These involve photoengraving, PCB milling and silk screenings printing. Circuit properties also need chemical etching, the subtractive manufacturing process which is now considered very essential in the production of such board.




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